The
first Baldwin Tractor
(This article
is taken from the August 1979 Power Farming Magazine, it is not intended for
commercial purposes)
The biggest yet four-wheel drive tractor, designed
and built in Australia on a commercial scale is at this moment, receiving its
finishing touches at a well known family owned engineering factory at Castle
Hill, NSW. Behind the challenge to enter the high horsepower 4-wd market there
is a wealth of design experience and ability as well as manufacturing
know-how, as Power Farming editor, Harry Sweeting, found by looking at the
project when it was well under way.
In recent years the advent of large four-wheel drive
tractors, first in North America and quickly followed here, has been
accompanied by some change in traditional tractor manufacture. The 4-wd
concept removed limitations inherent in two-wheel drive tractors, in that
power could be delivered more or less equally to all wheels thus paving the
way for conversion of much higher engine power to tractive effort for field
tillage work.
The use of these giant tractors in big acreage farming
brought many benefits — increased productivity, timeliness of operations and
greater efficiency, to mention a few.From the outset, the conceptual
attraction of the 4-wd configuration has been component or modular
construction which is possible, in contrast to the assembly line construction
of larger volume smaller units. Moreover, as the concept took hold the rise in
horsepower demand was so rapid that power units from traditional tractor
makers were simply not big enough.
As a consequence, relatively small manufacturers with
engineering ability and adequate prefabrication facilities, enthusiastically
backed up by major engine and transmission manufacturers. quickly grasped the
opportunity to set up a "new ball game" as far as tractor
manufacture was concerned.
We have seen this happen in North America and some of the
companies which started out in a modest way have grown significantly in the
process.
In a smaller way, big four-wheel drive tractors are being
built in Australia. In Western Australia. Phillips-Merredin has had moderate
success, particularly in that state, with tractors up to 310 horsepower and
Waltanna tractors, more or less custom built in small numbers, are offered in
n range of horsepower sizes in Victoria.
In many ways, an articulated four-wheel drive tractor is of simpler
construction than a two-wheel drive. With front and rear built in two separate
sections, neither depending on the other for rigidity, the frame of the
tractor is largely a matter of heavy steel fabrication. The front section
basically houses the engine and gearbox and carries the cabin while the rear
section simply sits on the rear wheels carrying the rear transmission
arrangement which may or may not include a drop box depending on the drive
arrangement.
Most companies involved in building four-wheel drive
tractors largely rely on bought-in working components. That is, engines,
gearboxes, transmissions, drivelines, axles etc. Some of these components have
not been without their problems.
A company which Is about to launch a new venture in
Australia with the introduction of a 525 gross horsepower tractor. Baldwin
Engineering, believes it has the background and know-how to manufacture an
Australian built machine that will more than compete with the world's best.
After originally considering building Montana's U S Big Bud under license, the
company decided it may as well accept the full challenge and build a machine
to which it could put its own name and the result is the Baldwin.
E. M. Baldwin Pty Ltd is a family owned general engineering
business which commenced operations at Castle Hill near Sydney 50 years ago.
Run now by three sons of the original founder the company
has several specialties. It has been building diesel/hydraulic locomotives for
the sugarcane industry and for underground mining operations for many years.
It claims to be a world leader in both fields and in conjunction with the
latter, has a unique specialty in designing and fitting equipment for
flame-proofing engines.
Fully flame-proofed locomotives built by the company for
underground operations range from 40 to 375 horsepower and locomotives for
above ground work range up to 650 hp.
The decision by Baldwin to manufacture a large agricultural
four-wheel drive tractor in its own right was largely influenced by the
company's experience and ability in transmission design and driveline
technology.
In looking over the operation during the building of its first prototype
tractor these abilities are very evident. The company is designing its own
gearbox from the inception and I saw at first-hand the massive gears and
shafts undergoing various stages of manufacture. After seeing these, as well
as the housing to contain them, the impression was that such a gearbox had
enormous strength and indeed a high degree of specialty in design.
Details of other major components were impressive. The
tractor as mentioned, is of articulated design and powered by a 525 gross
engine hp, 1,150 cu in. Cummins KTA turbocharged diesel engine.
The 12-speed constant mesh gearbox designed and built by
Baldwin has four gears and three ratios and two reverse speeds. The gearbox
housing has been designed to facilitate easy servicing with large plates
fitted to either side of the top of the box. A transmission oil cooler is
standard.
In the design of the gearbox, Baldwin has deliberately
kept away from power shift in the interest of ease of servicing. Baldwin
engineers believe in the principle of simplicity of service and have designed
the gearbox so that capable farmers will be in a position to easily carry out
gearbox service if it is required,
In this connection, the tractor is designed with a tilt
back cab to allow easy access to the gearbox and other components. The cabin
is planned to be modern in every detail — fully isolated, insulated, air
conditioned and with all the "trimmings". Other elements of the
transmission include a Lipe Rollway 15/1/2 in, ceramic button clutch, and
extremely heavy duty "Twin Disc" J310 drivelines. The company
expects that the drivelines to be fitted to the DM525 will provide up to 4000
hour service free life.
This expectation is based on experience with the J310
driveline components in use on locomotives built by the company for heavy duty
work above and below ground.
The life of driveline components has proved to be a
somewhat critical factor in large 4-wd tractor performance.
The Baldwin tractor does not utilize a drop box for rear wheel drive, taking
the drive to front and rear drivelines via a fore and aft output shaft from
the gearbox.
The DM525, following the prototype, will be fitted with
Clarke 75830 axles to which duals wheels and 30.5 x 32 tires will be fitted as
standard.
A special feature of the transmission on the prototype will
be a pushbutton gear change instead of the conventional lever change.
However, because of the constant mesh transmission, it will be necessary to
disengage the clutch to change gear ratio.
Braking is to be discs on the front wheels.
Hydraulics will consist of Commercial pumps and Moore
components. There will be two separate systems —one for steering and one for
implements. There will be four remote outlets for the latter. Twin ram
steering will afford articulation of 35 degrees in either direction and
turning radius will be 22 ft.
Planned weight of the giant is expected to be about 19 000
kg (42 000 Ib) dry or shipping weight and 27215 kg (60000 Ib) gross or working
weight.
Colours are to be sleek blue, white and black and the
tractor is expected to sell at around $130000,
A spokesman for the company, marketing sales manager and director, John Pocock,
is emphatic that the company is interested only in the giant trader market and
stakes its success in that area. The company is extremely confident of its
venture and plans to market its product direct to end users with its own
service back-up anywhere in Australia.
The Baldwin DM525 prototype will be a tractor highlight of AgQuip field days
to be held at Gunnedah in northern NSW on August 21, 22 and 23.